Liquid penetration examination

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Liquid penetrant examination is one of the most popular Nondestructive Examination NDE methods in the industry. It is economical, versatile, and requires minimal training when compared to other NDE methods. Liquid penetrant exams check for material flaws open to the surface by flowing very thin liquid into the flaw and then drawing the liquid out with a chalk-like developer.

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Liquid penetrant testing is a nondestructive material examination procedure used to check for deficiencies such as cracks by spreading a thin liquid dye onto the material's surface, followed by the application of a developer. It is a common method used to check for deficiencies in welds, pipes, bars and other materials. Liquid penetrant testing is also known by several other names, such as liquid penetrant examination, dye penetrant testing, dye penetration test, and dye penetrant inspection.

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Learn More. Learn more about why Magnaflux customers trust our liquid penetrant inspection solutions to provide superior results in detecting fine defects and cracks in ferrous and non-ferrous materials. Locate a distributor.

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Dye Penetrant Testing Penetrant testing is based on the capillary action at defects which are open to the surface, as e. Then, after the successive intermediate cleaning the developer becomes sprayed on. After drying the developer draws the penetrant from the crack and the indication widens.

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There are many non-destructive testing techniques. The technique leverages capillary action —the ability of a liquid to flow into narrow spaces without the assistance of, or even in opposition to, external forces like gravity—to detect surface-breaking defects. After applying the penetrant and letting it dwell for a certain period of time, the excess is removed and a developer is applied. The developer draws the penetrant from surface-breaking defects where it seeped, revealing their presence.

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Liquid penetrant inspection is used to detect any surface-connected discontinuities such as cracks from fatigue, quenching, and grinding, as well as fractures, porosity, incomplete fusion, and flaws in joints. DPI is based upon capillary action, where low surface tension fluid penetrates into clean and dry surface-breaking discontinuities. Penetrant may be applied to the test component by dipping, spraying, or brushing.

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